Manufacturing sectors expect a lot from their motion control systems. Whether you're talking medical device manufacturing or the aerospace industry, customers want safety, reliability, flexibility, and real-time data collection, all within a smaller, faster, and precise package.

Advanced motion control increases throughput and raises profits while reducing energy, downtime, and wasted material. Miniaturization is leading the way. "With advancement in the semiconductor industry, miniaturization of drives, motors, and PLCs has led to more modular and even cabinet-free motion systems,” says Garrett Wagg of Bosch Rexroth.

Embracing customers' needs, Bosch Rexroth offers the ctrlX AUTOMATION control platform and app-based operating system ctrlX OS. The operating system provides advanced motion control and PLC functionality through ctrlX CORE while implementing Industry 4.0 functions.

Meanwhile, BlackBox Energy Systems is helping industries create a smaller footprint that is energy efficient but also cost-effective. The company’s TruVolt MultiMotor integrates a variable-frequency drive, programmable logic controller, and motor into a single unit. Benefits include simplified system design and improved serviceability in the field.

Manufacturers are looking to reduce the amount of hardware through integrated motion control systems, which reduce complexity of wiring, configuration, and commissioning compared with their modular counterparts. Managing the automation and robotic functions in one control system also simplifies the architecture of a machine.

Above all, motion control end users seek a system that is pre-integrated and easy to use. For example, PBC Linear’s Simplicity line reduces complexity by offering maintenance-free, self-lubricating linear bearings. These items typically require grease, which means constant maintenance.

Motion control isn't relegated to the factory floor. Applications are rising in sectors such as life sciences, defense, and agriculture. Read this A3 blog to learn more about how customers reap the benefits of modern motion control systems.